logo comp4

How To Maximize The Performance Of The Cylinders In Industrial Applications

Many industrial applications use fluid power.The cylinders provide for the linear motion.The pneumatic and hydraulic power transmission system provides for accurate control of velocity and force in a simple way.The systems have greater weight-to-force ratio and create constant torque and force output.Since they do have any explosion risk, they can be safely used in the most hazardous and corrosive of situations.The electro-mechanical inner actuators offer good competition to the fluid powered cylinders.The motor-driven l port 3-way ball valves and other ball valves provide precise and clean operation and also possess flexible properties.The pneumatic actuators and systems are suited when there is a low force required, and the design must also provide for lower costs and a clean operation.Compressed air is also precious in the industrial settings.Hence, the air compressor can be found in a number of industrial plants and they provide for the simple installation of the pneumatic components.The hydraulic units have a lower cost of operation in relation to the "air powered" machines.But the hydraulic designs are more costly in terms of valves, cylinder, and other power units, but they can work on higher pressures as well and offer a high amount of force output.Sizing the cylinder an actuator can be better sized if the loads, force and safety factors are well considered.If the pneumatic cylinder has a greater size, then it can consume good air amount, and will cost more in the long term.If the cylinder is undersized, then the performance and safety will get degraded.The cylinder sizing software tools can be easily availed online.Hence, the cylinder can be tested for the different kinds of application variables.In the double acting actuators, the rod of the application extends when the pressured fluid flows into the cap end of the cylinder.When the fluid is routed in the rod-end, then the rod of the piston retracts.The air flows into the atmosphere in case of the pneumatic actuators.The fluid flows into a reservoir, in the case of a hydraulic setup.Single acting actuator cylinders are best when a force is required in a singular direction.They use a spring for extension and retraction purposes.Boosting the force sometimes the operational parameters and requirements may get changed, once the equipment has been installed and has started to run.The industrial application may have a need for more force than what the cylinder may be capable enough to produce, if the machine could not be redesigned (due to money and/or time inadequacies) then a booster can be fitted to the cylinder.A booster can improve the air pressure in any plant setting.There are some heavy duty applications that may also require additional force.Some designs cause pressure loss.A booster overcomes the inadequacies.Boosters provide for the repurposing of designs so that they can serve and improve a number of processes, which may require different kinds of pressures settings.Boosters also provide for consistent pressure.The boosters are not made for continuous operation.They get shut-off at the maximum pressure and again restart when the pressure drops.The cylinder may also be equipped and teamed up with a pneumatic valve so that it can have multiple positioning capabilities.

Chat Online